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Thursday, December 20, 2018

Mimic Springs or Gravity in Fusion 360

Use the REST option in combination with JOINTS and CONTACT SETS to mimic the effect of gravity or a spring-return action in your Fusion 360 designs. Now your cam-followers will actually follow the cam surface for the entire rotation, latches can snap back into position, and you can more accurately model the actions of your mechanisms.

WHY?
Sure, even without utilizing the REST option you can use contact sets and make one object push another object out of the way. But the moved object stays in the new location. It does not return to its original position. If a cam pushes a rod up, the rod stays up and never returns to its lower position. A latch pin can be pushed out of the slot, but it will not automatically slide into the locked position

But when the REST option is used, the object does return to its original position. The REST option basically tells Fusion to always return that object to its original resting position. The REST option works with all joint types, so you can create a self-centering joystick, a slide that returns to bottom, a spring-loaded pin or a combination.

I've always used this technique in combination with contact sets, but it does work with basic joints too. I use the contact sets to create the interaction between the objects, then create a resting position to make sure the moved object returns to the desired position when the contact set's influence ends. However, you can create a joint without contact sets, a simple pendulum for example, and the object will return to resting position when you release the mouse after moving it. (Note: This changes the way the "Capture Position" option works.)

gravity and springs in fusion 360 joints and contact sets
Use the "REST" option in the "Edit Joint Limits" menu along with contact sets to apply, or at least mimic, the effect of gravity or springs in Fusion 360 models and animations.



SETTING the REST POSITION:
  • Open the JOINTS folder in the object browser
  • Find the Joint you want to have a Resting Position
  • Start the "Edit Joint Limits" dialog by:
    a) Right-clicking and selecting from the menu
    b) or hover over the joint and select the icon to the right of the joint name.
  • Select the REST check box
  • When selected, an option to enter the location of the REST or "home" position appears
  • The type of value changes depending on the joint type (ex: sliders use a distance, rotating joints (revolutes) use degrees
  • I try to design the model so that the object's original or current position is the resting position. But you can enter any functional positive or negative value.
  • Notice that you can drag the object using the triangle-flag icon that appears
  • Click OK


Now, the "Rested" component will try to return to the home-position whenever the contact surface stops pushing it out of the way. The affect happens quickly, much like having a spring applied to it.

The REST option is an excellent way to model assembly joints, but it does have limits.
  • Objects do not bounce.
  • There is no decay, so pendulums return instantly to center instead of swinging in smaller arcs
  • There is no acceleration/deceleration.
  • There is no friction or speed options that I know of.
  • It does not deform modeled springs or levers.

So it's definitely not a full kinematics modeler and the interaction is very simple. But overall it's a very useful technique that is worth remembering.

Check out all of our Fusion 360 Tips, Tricks and Tutorials



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Wednesday, December 12, 2018

DIY Passive Solar Snow Melter

I had some leftover aluminum cans that I had spray-painted black for my DIY passive solar heater projects. When an early snow storm hit I decoded to do some experiments, more out of boredom that hope for results.

To my surprise, the aluminum cans had a significant melting effect. The first day I just tossed one on the snow without plugging up the vent holes. It worked well enough that I gave the idea some more thought. The next day, I plugged the holes and the results were much better.

The cans melted the snow so well they almost disappeared into the snow, which probably blocked most of the sun and decreased their effectiveness.

Melting an extra inch to 1-1/2" of snow on a 40 degree day seems like enough of a success that I might explore the idea even further.
black spray painted aluminum cans used to melt snow with a passive solar heater
With just three aluminum cans spray-painted black and plugged up with a napkin, you can melt an extra inch of snow on a 40f day. Might be worth exploring the concept a little further.
I didn't invent the beer-can solar collector, there are lots of tutorials on Instructables. But I haven't found any information about using them to melt snow. So my ideas need to be tested before I write any kind of tutorials.

First, I will need a lot more than three cans to melt much snow. Think hundreds of black aluminum cans.

Second, I need to cover the top so I don't lose so much heat back to the atmosphere.

I need a way to quickly deploy them and then put them back in storage. But enough cans to clear a walkway would take up my entire shop.

So right now, I'm thinking it might be better to duct the heated air from a traditional solar collector box and direct it under the walk or porch or driveway. That seems like a lot of work though.

But what if I knew the snow was coming and could attach a flexible plastic duct, almost like one of those dancing air-filled figures at the car lots but with internal bumps like bubble wrap to insure separation of the membranes and some air circulation.

I'm too tired from shoveling the driveway right now to give it much thought. But I am intrigued.

If you've got any ideas feel free to drop me a comment.


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